Automotive Investment Castings

车辆制造是汽车行业铸造的最常见用途。188金宝搏游戏网站JC Casting是汽车零件和投资铸造零件的品牌领导者。自动铸件和零件对于车辆的功能和可靠性至关重要。我们一直在全球扩展其顶级汽车零件业务。

在JC Foundry,我们对制造不锈钢铸件,碳钢铸造感到自豪,ductile castingsandgray iron castings, Die Castings to meet client’s automotive requirements.

Auto Castings 1

我们的专家设计工程结合我们的广告vanced melting capabilities and finishing systems deliver high-quality gray iron and ductile iron castings that meet the most exacting OEM specifications. To save you production time and bring you the best possible cost.

Over the 22 years, we, as an auto castings manufacturer, have been manufacturing high-quality automotive castings for a range of purposes in the automotive market. We have a great of experience manufacturing castings for the automotive industry. Our automotive castings have used the castings of choice for many leading vehicle manufacturers. Especially exporting to USA Market and Japanese Market.

为什么要使用自动铸造?

Casting is the most commonly used method of blank production. Different Casting methods can produce various types of auto castings withcomplex shapes

某些零件需要耐磨性,压力,振动和低成本(例如活塞,活塞环,气缸衬里,气缸块等)。

汽车的某些部分形状复杂且难以通过其他方法(例如气缸盖,变速箱外壳以及进气歧管和排气歧管)来塑造仅通过铸造产生

随着铸造技术的发展,铸件的应用范围不断扩大。188金宝慱亚洲体育官网首页20宽恕commonly used in the past have被替换通过铸件。例如曲轴,连杆和齿轮。

main featuresof auto castings are thin walls, complex shapes, lightweight, good reliability, high dimensional accuracy, and large annual production volume. Such as cylinder block, transmission case, steering gear housing, rear axle housing, brake drum, various brackets, etc.

汽车铸件
汽车铸件

这main6汽车铸件材料和特征

1. Automobile灰铁铸件:

A representative gray iron casting in a car is a cylinder block. Its development direction is thin walls and high strength. There are two main types of implementation.

One is the low-carbon process.

It is mainly to reduce the strength of cast iron by reducing the C and Si content of gray cast iron. The advantage is that it can be realized by changing the ingredients after the furnace. The reliability is high. Without or with little content of alloying elements. The cost is lower.

这pretreatment and operation requirements are relatively loose. The disadvantages are also obvious: low carbon equivalent and poor casting performance. It is easy to cause shrinkage (loose) waste and increase casting stress. The processing properties of the castings, the uniformity of the section are poor. And the thermal conductivity of the casting is affected.

第二个是高碳等效和合金工艺。

To maintain the C and Si content of gray cast iron at a higher level (wC>3.3%) and by adding alloying elements. Such as chromium, copper, etc., to improve the strength of cast iron. At present, the development of multi-microalloying is increasing.

优势是合金过程是成熟的。强度增加的影响是显而易见的。铸造性能很好。形成收缩(松散)废物的趋势很小。铸件的处理和导热率很好。缺点是添加了合金元素。铸造成本不仅很高,而且处理不善。因此,它也会影响铸件的加工性和泄漏。预处理要求更加严格。

随着发动机功率的增加,灰色铸铁的性能要求进一步提高。一些发动机的圆柱体是由HT300甚至HT350制造的。Faw Foundry使用HT300生产6DL和Deutz发动机块。同时,它还保留了HT350的生产技术。188金宝慱亚洲体育官网首页20通过优化冶炼过程,材料和合金过程。圆柱材料的高性能和高速切割成功解决了。

2. Ductile iron auto castings

Ductile iron is mainly used in automobiles. Such as crankshafts, camshafts, mid-rear axle shells, various brackets, and shells.

3.斑纹铁铸件

果皮石墨铁已被广泛用于汽车铸件中。例如汽车排气管和高马力发动机气缸盖。中型和高电动发动机气缸盖是使用垂直石墨铸铁制造的。一边。可以通过设计减小气缸盖的重量。另一方面,改进气缸盖的性能可以提高发动机的功能。压实石墨铁的应用主要难以稳定控制过程。

4.运动延性铁(ADI)

延性延性铁具有高强度,延展性和韧性的全面机械性能。
它大致分为两类,即高强度类型,强度为1200-1600 N/mm2,伸长率为900-1200 N/mm2。10%高韧性类型。

Due to its excellent material properties, it has developed rapidly in developed countries of Europe and America. It has successfully applied ADI products in truck chassis, engine and car crankshafts.

在欧洲市场,ADI越来越多地用于汽车,占整个ADI市场的32%。在美国市场,重型和轻型卡车ADI组件占整个ADI市场的51%

5.特殊铸铁

随着发动机性能的改善,某些铸件(例如排气管)的耐热性要求越来越高。因此,出现了硅钼延性铁,中硅钼铁和高镍延性铁。

6。Aluminuim. Zinc Alloy

This amazing metal provides strength, flexibility, and malleability that you cannot match with other materials. Aluminum and Zinc have a lowering melting point, allowing for less energy during production.

因此,如果您对汽车铸件有询问,我们可以确认铸造材料类型和技术。188金宝慱亚洲体育官网首页20

Different Auto Casting For Automobile

投资汽车铸造能够产生美学外观,同时提供具有高耐用性的独特形状的功能。它具有很高的抗腐败特性,使其成为汽车行业的理想因素。

这是您可以使用此过程制造的一些部分的列表:

  • 排气系统
  • 叶轮和压缩机轮
  • CLUTCH COMPONENTS
  • VOLUTES
  • 变速箱组件
  • 驱动轴组件
  • VEHICLE BODY HARDWARE
  • 底盘零件
  • 传输组件
  • 空调系统
  • 发动机零件
  • 动力转向系统
  • 制动系统和硬件
  • Other Mechanical Parts
  • And More…

JC自动铸造服务:

1-Assembly analysis/casting integration:

我们与汽车客户紧密合作,以确定新的方法和储蓄机会。例如,我们通过弄清楚两个铸件和一件可以作为一件作品来节省了一位客户的生产成本60%。在我们的帮助下,该公司可以在两年内收回其成本。

2-Materials Anylasising:

我们还能够分析化学和金相特征,以识别所使用的材料和后期制作技术。确定此之后,我们与客户协商,以创建有效的行动以转向生产。

3-3D Prototypes Design:

3D原型设计是物理原型。原型有助于测试制造过程的效率,并准确地预览零件的外观,感觉和处理方式。通常,我们生产的原型功能充分。客户可以直接感觉到它。

If you have a need for high quality auto investment castings, we can help you to fulfill your needs. For more information about your automotive industry components and producing. Welcome contact us, and our team will assist you happily .

JC铸造自动铸造过程

Auto Casting Methods

三种主铸造方法可以在我们的铸造厂中使用。

  • 1-投资套管
  • 2–Sand Casting
  • 3–Die Casting

For more introduction about the casting method,you can view the article of3 main casting method.

CNC服务

Turning,Milling,Drilling,Wire EDM,Grinding,Engraving,Tapping,Knurling,And other sub machining processes,Etc

Surface Treatment

Anodizing,Sandblasting,Painting,Powder coating,Plating,Silk Printing,Brushing,Polishing,Laser Engraving

QC标准

对于每个自动铸件,我们要求自己0个缺陷,在包装之前进行100%检查。带有精确检查设备。

Get A quote for auto casting